PRODUCTION
Our manufacturing methods are in such a way specialized we were forced to design and build our own equipment.
This includes production machinery with each its own process, parameters and the needed tooling.
This way we are able to fulfill the requirements for each product.
We listed each referred manufacturing process for diamond orifices, diamond insert nozzles and diamond cutting head as below.
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GrindingUsing a series of custom made polishing benches, we’re able to finish our diamonds to the needs and tolerances for each product or your specific needs in extremely precise angles and tolerances.
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Soldering/brazingWith a specialized soldering system it’s possible to solder or braze different types of diamond onto various types of material tailored for the application.
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LappingOur lapping machines which we’ve developed and built ourselves, make it possible to manufacture diamond spheres with different diameters within highly accurate tolerances.
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(Wire) PolishingPolishing ensures a very smooth surface roughness, which is needed for outer shapes of products such as cutting edges, spherical surfaces and inner shapes for diamond bearing parts to minimize friction.
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ToolingAll our tools and mechanical parts are designed and manufactured on modern (CNC) milling machines and lathes in-house .
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Assembling/mountingIn separate dust-free rooms we assemble our products using custom made mounting setups. This way we’re able to obtain consistent results.sed.
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CleaningIn our chemical laboratory we clean every product before it’s mounted. The result is a strong adhesion in case of soldering, brazing or gluing.
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QCUsing high-end Quality Control devices such as measuring and camera microscopes, positioning systems and roundness measuring machines we’re able to guarantee the quality we promised.
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HP Waterjet TestingEach diamond orifice，diamond insert nozzle and diamond cutting head have been through 100% tested on 4000 bar waterjet before shipping to customers.
